Rheged Services Boiler Upgrade

About this project

Upgrading and future proofing sustainable energy supply for busy food distribution and service station. PSA tackled the challenge of upgrading a biomass boiler that wasn’t now suitable for the growing operation. Our team at PSA delivered a comprehensive solution, balancing the client’s expansion needs with their commitment to sustainability. We designed a future-proof LPG system, featuring six boilers for improved reliability and efficiency. This upgrade not only meets current demands but also aligns with the site’s environmental goals, paving the way for a smooth transition to Bio-LPG when available.

 


 

CLIENT: Westmorland Family

LOCATION: Penrith, Cumbria

SERVICES: Feasibility report, Mechanical & Electrical design

 


 

CLIENT OBJECTIVES

Our client, a service station operator that distributes food to its other service station sites around the UK, faced a pressing issue with their biomass boiler. As the heart of their operation, the energy system’s reliability was paramount. However, the existing boiler had become temperamental and increasingly unreliable. Moreover, the client’s business expansion since the original installation meant they needed a significant upgrade to meet growing demand. They sought a solution that would ensure uninterrupted operations while maintaining their commitment to sustainability.

 

OUR SOLUTION

PSA took on the challenge, conducting a thorough feasibility study and developing a full mechanical and electrical design for the new system. We explored various options, keeping the client’s strong environmental ethos at the forefront. While Air Source heat pumps were considered, the site’s electrical constraints and numerous car charging points made this unfeasible. Our solution was an LPG gas boiler system, designed with future adaptability in mind. This setup includes six boilers, offering enhanced reliability and capacity to match the expanded site. Importantly, it can be upgraded to Bio-LPG when the technology becomes available, aligning with the client’s sustainability goals. We also upgraded the chiller to accommodate increased site requirements.

 

THE OUTCOME

The project is currently in progress, with positive early results. The client has expressed satisfaction with the proposed solutions, appreciating how they address both immediate needs and future sustainability objectives. We’re now collaborating closely with subcontractors to bring the design to life on-site. The new system promises improved reliability, easier maintenance, and cost-effective operation, setting the stage for a more efficient and sustainable future for this crucial distribution hub.